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Safety
is our highest priority
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h/p/cosmos only approves the interface protocol „coscom
v3“ for medical applications and herewith confirms the -since
March 21, 2010 (MDD / Directive 2007/47/EC) mandatory- conformity of
coscom v3 according to the norms EN 62304 (Life Cycle Requirements for
Medical Device Software; Medical Device Software Life Cycle Processes)
and EN 14971 (risk management for medical devices) as well as the
compliance to a very high safety standard.
All other interface protocols (older versions coscom v2,
coscom v1, coscomekg.dll, Trackmaster, Pacer, etc.) are not validated by
h/p/cosmos according to the norms EN 62304 and EN 14971 and must not be
used for medical applications (e.g. ergometry, stress-tests,
cardiorespiratory diagnostic, performance diagnostic, etc.) since March
21, 2010 in connection with h/p/cosmos treadmills or h/p/cosmos OEM
treadmills!
We strongly recommend to update to the latest h/p/cosmos
coscom v3 interface protocol. The latest coscom.dll and implementation
notes can be found on www.coscom.org. In case you have any questions please contact
service@h-p-cosmos.com
Pre-cautions, Danger Warnings based on the norms EN 957-1 / EN 957-6 and
based on manufacturer's information:
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Use at own risk - the manufacturer is not liable for damage.
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Read danger precautions - only use after instruction and under
permanent supervision.
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Keep a clear safety area of at least 2 m long and 1 m wide directly
behind the machine.
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Only one person at a time to use the treadmill.
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Children and animals are to be kept at a safe distance from
treadmill.
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Use only with appropriate clothing and training shoes.
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Max. permissible load on the running deck 200 kg (440 lbs) – see
manual.
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Always mount the stationary treadmill from the rear.
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Never jump off backwards or to the front.
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Read the whole manual before use.
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Consult a doctor before using this device.
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WARNING: Heart rate monitoring systems can be inaccurate.
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Incorrect and/or forbidden use and/or overtraining can lead to
serious injury or even death.
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If you feel close to fainting, the training has to be stopped
immediately.
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If you feel sick or dizzy, stop training immediately and consult a
doctor.
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Always warm up fully at walking speed before starting to run.
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End training by pressing the stop button - only use the emergency
stop in an emergency.
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To get off the treadmill in an emergency case, press the emergency
stop button, hold handrails with both hands and move feet to outside
of the running belt.
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For running machines with oversize track (160 x 55cm+), for
children, special applications, for subjects with health
limitations, for high speed running and/or for any application where
falling can cause serious injuries and/or even death, a fall
prevention system (e.g.
safety arch with harness & chest belt or
unweighting system) is obligatory.
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Consulting, sales, installation, commissioning, instruction,
inspections, maintenance and service repair works only through
trained and by h/p/cosmos certified personnel.
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Accidents
on running machines in general are very painful especially if a subject is
falling. In general accidents therefore can also lead to serious
injuries or death. In many cases apparently
unimportant measures, can contribute to more safety in connection with the
usage of running machines and therefore reduce risk of injuries
or death considerably.
Safety for
h/p/cosmos starts with the simple danger precaution note in the
operation manual,
a very professional commissioning and instruction protocol and ends with
complex safety systems for sports and medical application.
Warnings include:
Always keep away children from running machines and keep a clear safety
space of
L: 200cm x W:
100cm (or at least the width of the treadmill). Another
very useful safety relevant feature are the Safety-Stop-Buttons,
which all h/p/cosmos running machines are equipped with. They are
placed on the user terminal in an easy to reach position resp. on running
machines without user terminal they are placed directly on the handrail.

Complex
h/p/cosmos safety systems ...
h/p/cosmos
airwalk

h/p/cosmos
arm support

h/p/cosmos
safety arch with fallstop

h/p/cosmos running machines are extremely safe.
No deadly accident ever has ever been reported in our history.
Nor even any accident with injury has been reported to us, where the
source of the accident was a technical defect of the running machine.
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However, we are aware of accidents
due to disregard of safety precautions or due to other reasons while
using the machine. In general malfunctions can never be ruled out with a
100% guarantee. Theoretically any treadmill could have a malfunction and
accelerate unintentionally and without warning to a high speed for
example. Therefore for all risk applications or any use with patients,
where falling would lead to very dangerous situations (for example after
hip replacement operations, patients with neurologic problems, etc.) a
fall prevention system like
above listed safety arch is
obligatory for such applications.
The
potential-isolation-transformers provide excellent
safety and additional electrical shielding.

With the help of a
metal housing around the frequency inverter and many further technical EMC
measures we do more than just fulfill the EMC guidelines. Safety measures
that protect humans, machines and peripheral systems.

h/p/cosmos
sports devices meet the following technical safety standards and legal
demands for sports application:
,
IEC
EN 60335-1,
EN 957-1 and EN 957-6 as well as
VDE 0700/0701.
h/p/cosmos
running machines of the category medical meet the following technical
safety standards and legal demands for medical application:
MDD risk
class IIb,
,
IEC
EN 60601-1, IEC
EN 60601-1-2,
IEC
EN 60601-1-4, IEC EN 60601-1-6,
EN 957-1, EN 957-6, 2006/42/EEC +
98/37/EEC,
EN 14971, EN 62304 and VDE 0750/0751.
Medical
devices are equipped with an Emergency-Off-Button instead of a
conventional
Safety-Stop-Button, which disconnects the device from the power supply
when pushing the button in
emergency cases.


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Warranty
Safety regulations
TÜV
report "product certification"
TÜV
report "product safety"
sports vs. medical applications
According
to EU-provisions it is prohibited to place on market sports running
machines in the medical field.
Preventive maintenance and
safety inspections:
Since treadmills are electrically
powered devices they can never be maintenance free, especially when they
are used for commercial, institutional, scientific or medical use.
Maintenance starts with the regular
inspection of the electric safety and should cover a number of important
safety and maintenance related electrical and mechanical parts,
functions and issues. Also the function check of display for speed,
distance, elevation, time, heart rate, energy and other parameter should
be checked periodically.
For details please refer to the
operation manual
For normal applications h/p/cosmos
recommends annual inspection for treadmills. The use of treadmills in
special environment (for example in environmental climate chambers,
etc.) may require shorter terms and/or additional inspections and
preventive maintenance.

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All running machines and other machines with moving belts and parts, hold
a great potential of danger at the belt re-entry zone on the sides and at
the end of the running surface, as the gap between running belt and frame
is frequently too wide. To reduce the risk for users, h/p/cosmos
running machines have a gap of less than 4 mm and it is marked clearly
with additional danger precaution stickers - see below.

Use the safety sticker "Danger Zone" for other danger zones on other
machines and order it at h/p/cosmos with the order number cos10508.
Never let children
play on, play with or play near a running machine!
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Medical Device Classification Rules:
A medical treadmill, which is also used for ergometry and
cardiopulmonary stress test as well as performance diagnostics is always a risk class IIb medical device either when
used as stand alone device in a medical environment or when used in
connection with an ECG, EMG, Ergospirometry or blood pressure monitoring
device.

Source of above chart:
http://ec.europa.eu/enterprise/sectors/medical-devices/files/meddev/2_2_4-1part1_07-2001_en.pdf |
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Immediate danger and additional potential risks
during the intended use are involved because:
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(1) |
During various
treadmill applications the subject is unable to communicate discomfort
or problems and/or may be unable to press the emergency button by
himself. This can be for example because the subject is wearing a mask
for VO2max measurement, or the subject is disabled or the subject is
fixed to special harnesses or the subject has major physical and/or
mental limitations or also because of fatigue.
Among others, during normal application and/or also in case of
falling, fractures, skin-abrasion, bruises, hematoma, traumatic injuries
and cardiovascular disorders or even sudden death may occur during this
application. |
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(2) |
During various
applications such as
ergometry and cardiopulmonary stress tests as well as
performance diagnosticsthe
the intended use is to deliver mechanical energy from the treadmill to
the subject. It is the intended use to stress the cardiopulmonary system
of the patient to an extremely high level, where for examples heart
irregularities or even heart failure occur. This is done under
controlled and supervised environment. Medical staff and emergency
equipment (defibrillator, ECG, etc.) has to be present at any time.
Among others, during normal application and/or also in case of
falling, fractures, skin-abrasion, bruises, hematoma, traumatic injuries
and cardiovascular disorders or even sudden death may occur during this
application. |
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The subject may
have problems at any time to catch up with the speed of the moving
running belt and therefore is always in the risk of falling. Falling on
a treadmill can result in serious injuries (bruises, skin-abrasions,
burns, broken bones, etc.) or even death (e.g. through broken neck,
cervical dislocation) |
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Some other potential and technical risks, which
are not related to the intended use:
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| (4) |
Danger of
electric shock through isolation malfunction of the treadmill or ECG
involved increases when the treadmill is linked via interface to ECG and
so indirectly linked with electrodes to the skin of the subject.
Treadmills are usually powered with single phase 110 … 240 volts or even
3-phase 3x400 Volts. |
| (5) |
Malfunction of
heart rate measurement or wrong target heart rate settings may result in
overload to the subject through too high loads (speed and elevation) and
therefore can lead to serious health conditions or even death. |
| (6) |
Malfunction of
speed control of the running belt or the interface communication with
ECG and ergospirometry device may result in immediate acceleration of
the running belt. |
| (7) |
Dangerous capture
zones mainly at the running belt re-entry zone (gap between belt and
frame at the rear roller zone) or through other moving parts and frame
of the treadmill when using the elevation system, adjustable handrails,
unweighting systems, etc. |
| (8) |
A number of
deadly accidents are known with treadmills. Luckily there are no known
deadly accidents with h/p/cosmos treadmills so far. |
| Rule 9 |
Active therapeutic devices
intended to administer or exchange energy in potentially hazardous way. |
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Rule 10: |
When used to monitor vital processes where
variations could result in immediate danger. |
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Intended use (specific
function / purpose) in medical field:
cardiopulmonary stress tests,
ergometry, gait analysis, locomotion therapy for neurological
patients
Indications:
Diagnosis and prognosis of cardiovascular disease,
specifically coronary artery disease (CAD), Arthritis in foot
ankle, Femoropetrellares Syndrom, knee joint problems, anterior
cruciate ligament plastic, gait analysis and gait correction for
stroke patients.
Contraindications:
The following contraindications are from the AHA/ACC
guidelines published in 1997.
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Absolute
contraindications
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Acute myocardial
infarction (within 2 d)
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Unstable angina not
previously stabilized by medical therapy: Appropriate timing
of tests depends on the level of risk of unstable
angina as defined by the Agency for Health Care Policy and
Research Unstable Angina Guidelines.
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Uncontrolled cardiac
arrhythmias causing symptoms or hemodynamic compromise
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Symptomatic severe aortic
stenosis
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Uncontrolled symptomatic
heart failure
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Acute pulmonary embolus
or pulmonary infarction
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Acute myocarditis or
pericarditis
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Acute aortic dissection
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| Relative
contraindications: Relative contraindications can be superseded if the
benefits of exercise outweigh the risks.
Left main coronary stenosis
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Moderate stenotic valvular heart
disease
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Electrolyte abnormalities
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Severe arterial hypertension: In
the absence of definite evidence, the committee suggests an SBP of
greater than 200 mm Hg
and/or a DBP of greater than 110 mm Hg.
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Tachyarrhythmias or
bradyarrhythmias
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Hypertrophic cardiomyopathy and
any other forms of outflow tract obstruction
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Mental or physical impairment
leading to an inability to exercise adequately
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High-degree atrioventricular (AV)
block
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The vast majority of
treadmill exercise testing is performed on adults with symptoms of known
or probable ischemic heart disease. Candidates
for exercise stress testing may have stable symptoms of chest
pain, may be stabilized by medical therapy following symptoms of
unstable chest
pain, or may have already had a myocardial infarction or a
vascularization procedure.
The clinical suggestion of CAD based on patient history
findings, ECG tracings, and symptoms of chest pain must be established
and used as a
guide to determine if treadmill exercise testing may be useful
according to the Bayes theorem, which states that the diagnostic power
of exercise
stress testing is maximal when the pretest probability of CAD is
intermediate (30-70%) based on age, sex, and the nature of the chest
pain.
When the diagnosis of CAD is certain, based on age, sex,
description of chest pain, and history of prior myocardial infarction, a
clinical need may
arise for risk or prognostic assessment to reach a decision
regarding possible coronary angiography or revascularization to guide
further medical
management.
Myocardial infarction is a common first presentation of ischemic
heart disease. This subset of patients also may require prognostic
and/or risk or assessment.
(source for indications/contraindications for diagnosis and prognosis of
cardiovascular disease, specifically coronary artery disease (CAD):
http://emedicine.medscape.com/article/1827089-print)
Clinical studies
are not required for treadmills, since:
a) performance data are
available and fulfilled based on the norms EN 957-1 and EN 957-6
for treadmills;
b) treadmills have been
used for more than 50 years worldwide and the clinical benefits
are well documented. The clinical benefits exceed the involved
risks which are arising in the application. In our risk
management system based on EN14971 we have documented the
control of all known risks. |
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Software-Sicherheitsklassifizierung
nach EN 62304 Medizingeräte-Software; Software-Lebenszyklus-Prozesse:
Der Hersteller muss jeder Software eine Software-Sicherheitsklasse
zuordnen, je nach den möglichen Auswirkungen einer Gefährdung auf den
Patienten, den Anwender oder Dritte, zu der die Software beitragen kann.
Die Software-Sicherheitsklassen müssen, basierend auf dem Schweregrad,
wie folgt zugeordnet werden:
Klasse A: Keine Verletzung oder Schädigung der Gesundheit ist möglich
Klasse B: Keine SCHWERE VERLETZUNG ist möglich
Klasse C: Tod oder SCHWERE VERLETZUNG ist möglich
Software und Firmware für Laufbänder und Schnittstellenprotokolle sind
nach EN 62304 in der Anfangsbetrachtung immer als Klasse C mit höchster
Gefährdung und Todesfolge einzustufen, weil bei einem ungewollten und
unkontrollierten Durchbeschleunigen eines Laufbandes immer ein Sturz z.B.
mit den Folgen eines Genickbruchs passieren kann. Basierend auf oben
genannten Klassifizierungsbaum mit Klassifizierungsregeln muss auch
immer mit einer technischen Fehlfunktion einer Messfunktion (z.B.
Herzfrequenzmessung) gerechnet werden, wodurch dann theoretisch ein
Patient überbelastet werden könnte und auch hier mit Todesfolge zu
rechnen ist.
Auch seitens besondere Anforderungen
an SOUP (Software Of Unknown Provenance) ist festzuhalten, dass
medizinische Laufband-Ergometer und deren Software sich SOUP Komponenten
bedienen. So sind Frequenzumrichter, Motorregelungen, Firmware und teils
PC-Software Bestandteile von medizinischen Laufband-Ergometern und der
Laufband-Hersteller hat keinen Zugriff auf Design, Validierung und
Wartung solcher Komponenten von Zulieferern.
Auch aus diesem Grund muss immer mit
dem Worst-Case einer Fehlfunktion gerechnet werden. Gesunde Menschen im
Sportbereich sind in der Regel in der Lage den Not-Aus-Schalter eines
Laufbandes zu betätigen und dann bei einer Fehlfunktion das Laufband
reaktionsschnell abzuschalten. Der Not-Aus-Schalter muss daher auch
völlig ohne Software funktionieren und den Antrieb des Laufbandes
stromlos schalten. Bei Patienten und medizinischen Anwendern kann eine
schnelle Reaktion des Patienten und ein rechtzeitiges Abschalten nicht
gewährleistet werden, weil bei einem Patienten auch eine erste und
leichte Geschwindigkeitserhöhung schon zu einem Sturz führen kann.
Um das Risiko auch für Patienten oder
Personen mit Behinderungen zu beherrschen, muss bei Anwendungen mit
erhöhtem Risiko (z.B. Patienten nach Hüftgelenksoperationen,
neurologische Patienten, Herzpatienten, etc.) mit einer Sturzsicherung (z.B.
Sicherheitsbügel mit Brustgeschirr und Fallstoppleine) gearbeitet werden,
der einen Sturz verhindert (den Patienten auffängt). Darüber hinaus muss
der Patient auf dem Laufband permanent beaufsichtigt werden und das
Aufsichtspersonal muss sich innerhalb der Patientenumgebung von 1,5m
befinden.
Laut EN 957-6 werden als weitere
Risiko mindernde Massnahme auf dem Laufband und in der
Bedienungsanleitung folgende Warnungen angebracht:
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ACHTUNG —
Herzfrequenz-Überwachungssysteme können ungenau sein.
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Übermäßiges Training kann zu
ernsthaften Verletzungen oder zum Tod führen.
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Wenn Sie sich einer Ohnmacht nahe
fühlen, ist das Training sofort zu unterbrechen.
h/p/cosmos Laufbänder sind durch
die Risikobeherrschung und Risiko mindernden Massnahmen als Klasse B
eingestuft.
Die Risiken und die
Risikobeherrschung müssen ins Risikomanagement nach EN 14971
eingebunden sein.
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